What is the minimum order quantity for plastic injection moulding and tooling?

Confidence 4/5 Established practice

Minimum order quantity for plastic injection moulding and tooling from China:

Generally 1,000 pieces for a simple single-cavity part, 3,000+ where the part is large or has multiple cavities, because the tool cost has to be spread.

Sources

What goes wrong with plastic injection moulding and tooling

  • Cutting a mould for a product with unproven demand. Validate the market with machined or printed units first.
  • Not naming the steel grade. A 718H or a P20 mould behaves very differently to a soft prototype tool at 100,000 shots.
  • Skipping the DFM review. A part designed without draft angles, uniform wall thickness or adequate radii will mould badly or not at all.
  • Assuming one cavity. Multi-cavity tools multiply output and cost together, and the right answer depends on annual volume, not on the first order.
  • Forgetting that the tool has a finite shot life and needs maintenance.

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