How long does small batch and low-volume manufacturing take to manufacture and ship?

Confidence 4/5 Established practice

Lead time for small batch and low-volume manufacturing:

Small runs are dominated by set-up rather than production: usually the same 7–20 days of preparation as a large run, with fewer production days.

Sources

What goes wrong with small batch and low-volume manufacturing

  • Choosing a process because it is the one the factory has, rather than the one the volume suits.
  • Letting set-up cost hide inside the unit price, which makes the volume trade-off invisible.
  • Re-tooling at the crossover instead of planning the transition in advance.
  • Assuming a small order gets the same attention as a large one; it needs a factory for which it is not trivial.
  • Overlooking de minimis thresholds, which can change the entire landed cost for a small shipment.

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